Dip moulding is a manufacturing process in which a heated aluminium mould is immersed in a bath of liquid plastisol. The mould is then slowly withdrawn to allow the material to adhere and leave a thin layer on the mould. The shaped part is then cooled and separated from the mould. Dip moulding is used to make a variety of products, such as vinyl protective caps, but is also used as a coating for tools and equipment. The dipping technique is very useful for making items with complex shapes or small details.
Dip moulding products
Caplugs makes protective caps with the dipping moulds for a variety of applications, such as protecting threads, fittings, tubes and other fragile parts during transport and storage. Caplugs has the following dip-moulded products in its range:
Square vinyl caps
These end caps are made of durable and flexible vinyl material. The capping square can be used as end caps for pipes and bars With that, the square vinyl caps provide protection against dirt, dust and other contaminants that can damage components. They are available in various sizes and colours and can be customized to meet specific customer requirements.
Round vinyl caps
Round vinyl caps are easy to install and remove due to the flexible material and provide a sleek finish. Additionally, they stay firmly in place and offer protection against bumps and scratches. Round caps are available in standard sizes and can also be customized to meet specific requirements.
Rectangular vinyl caps
The rectangular vinyl finishing caps and hand grips have a flat and closed end, therefore making them quick and easy to apply. The flexible material that the rectangular caps are made from ensures a good fit to protect and cover finished products, such as plate steel, box sections and bars.
Pull Tab vinyl caps
Caplugs’ pull tab vinyl caps have an ergonomic design, giving them a better gripping surface and requiring less pulling force for removal. The flat grip at the top means the vinyl cap can be removed by hand and no other tools are needed. This reduces the risk of damaging the product. Due to the flexible material, the pull tabs have an excellent fit for a wide range of purposes, such as finishing and masking of products.
Vinyl sleeves
Caplugs’ vinyl sleeves are made of durable vinyl and come in different sizes to fit different sheet sizes. The smooth surfaces of these vinyl sleeves ensure that the records are protected from scratches as well as damage. The transparent colour of the sleeves makes it easy to identify the sheets and read what is printed on them. Moreover, Caplugs’ sleeves are easy to open and close, which increases the ease of use making the sleeves an ideal choice for protecting valuable equipment and tools.
Vinyl covers
Caplugs’ vinyl covers are used for various pole protection applications. They protect poles from dust, dirt moisture and scratches. Caplugs’ vinyl covers are available in different sizes and are easy to use and apply. The covers provide an extra layer of protection, are high-quality and durable, making them long-lasting as well as a good investment for pole protection in, for example, the agricultural industry.
Wat is vinyl coating?
Dip moulding is commonly used to produce hollow moulded parts, but it can also be used to apply a layer of vinyl over a metal product. The purpose of vinyl coating is to improve the quality of metal products and protect the metal from corrosion as well as damage.
Caplugs makes grips for tools and equipment, plugs for electrical connectors and other custom-made components for industrial applications by the use of vinyl coating.
For which applications is dip moulding used?
Caplugs provides solutions for various industries, including automotive, aviation, medical, electronics and the food industry. With expertise in product design and the use of various manufacturing techniques, in particular dip moulding, is Caplugs able to provide customers with tailor-made solutions that meet their specific needs.
Questions or curious about the possibilities for your product? Then contact us without obligation!
